Installing and Seaming the Drywall


Half-inch gypsum dry-wallboard was screwed to the interior of the dome shell, and the seams were taped and seamed. While none of these steps were difficult, it was somewhat time consuming, as much of the work was done off scaffold. Only minimal amounts of waste were generated, as triangle cutting generally made good use of the full 4 x 12 foot gyproc panels.

 

The seaming between the vapour barrier sheets is visible in these pictures. We did try to be very careful to seal all the seams to prevent moisture ingress into the ceiling, as trapped moisture would have no path to escape.

 

Finally, on January 1st, 2002, the last section of the drywall installation was completed. Now on to seaming!

 

Seaming was carried out from the top ring down, generating interesting patterns, resembling giant spider webs.

 

By mid June, 2002 the first of three coats of drywall "mud" was added to the last of the seams at the bottom of the dome. Sanding and a second coat of seam compound was applied from the top down. The seam was sanded a third time and finish seaming was carried out a ring at a time, followed by final sanding and painting (primer coat and then finish ceiling coat) as each ring of drywall was completed from the top down.

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